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McPherson Oil leapfrogs average annual inventory turns by 38 percent
McPherson is one of the largest independent industrial lubricant distributors in the Southeastern United States. With its philosophy of Total Petroleum Management, the Company provides its customers with a complete offering of petroleum products and services. It also serves as a distributor for Exxon Mobile, BP Castrol and Conoco Philips products.
     
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Challenge
McPherson Oil’s ability to quickly respond to fluid market conditions today and tomorrow hinged on evaluating and acting on relevant sales and inventory data.
  • Planners responsible for stocking thousands of SKUs relied on a batch, invoice-driven product tracking system geared more toward sales tracking than inventory accuracy
  • Financial spreadsheets had been doubling as sales forecasting tools
  • The company was slow to address product obsolescence, needed to see emerging trends faster and have visibility over sales and the overall supply chain
  • A single purchasing manager had the arduous task of reviewing some 30,000 line items daily before product decisions could be made
Solutions
  • Implement Windows-based® Reporting Services to interpret sales histories and offer suggestions on stocking and distribution
  • Use dashboards not only to gain company-wide visibility into the future but to also dive down at multiple levels to retrieve and evaluate data for decision-making purposes
  • Prepare future budgets, construct inventory scenarios and sales strategies through Inventory Planning module
  • Use scenario planning so that planners can tell managers what future inventories will look like throughout the system if certain decisions are made
Results
  • Annual inventory turns increased from 6.5 to nine times in just six months, a 38% increase
  • Each turn translated into an additional $150,000 in revenue
  • Facility managers now can see how site sales volumes, inventories and other key indicators are performing
  • The dashboard reporting tool enables site-specific sales and inventory data and forecasts to be visible by key personnel
  • New efficiencies allowed McPherson to consolidate eight warehouses into five, saving an additional $2 million
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